Softgels
Softgel capsules are a popular dosage form known for their smooth, easy-to-swallow texture and ability to encapsulate a wide range of liquid and semi-solid ingredients. They are widely used in the nutraceutical, pharmaceutical, and cosmetic industries due to their versatility, precise dosing, and enhanced bioavailability.
SOFTGEL MANUFACTURING PROCESS
1. Formulation Development: The active ingredients are mixed with excipients (e.g., oils, surfactants, or stabilizers) to create a homogenous fill material; The gelatin shell is prepared by dissolving gelatin, plasticizers (e.g., glycerin or sorbitol), and water to form a gel mass.
2. Encapsulation: The fill material and gel mass are fed into a softgel encapsulation machine. The machine forms two continuous gelatin ribbons, which are then sealed around the fill material to create individual softgels.
3. Drying: Freshly encapsulated softgels are dried in controlled conditions to remove excess moisture and achieve the desired hardness and stability.
4. Inspection and Packaging: Softgels undergo rigorous quality checks for defects, weight variation, and seal integrity. They are then packaged in airtight containers to maintain quality and shelf life.
PRODUCTION CAPACITY
Our state-of-the-art softgel manufacturing facilities can produce up to 50 million softgels per month, depending on size and complexity. We utilize advanced equipment to ensure high precision, efficiency, and scalability for both small and large-scale orders.
SOFTGEL SIZES AND SHAPES
We offer a variety of standard sizes and shapes to meet diverse product needs, such as Oval, Round, Oblong, Tubular, or unique designs, and sizes are available upon request, subject to tooling charges.
IDEAL INGREDIENTS FOR SOFTGELS
Softgels are particularly well-suited for encapsulating the following types of ingredients:
1. Oils and Lipid-Based Formulations: Fish oil, krill oil, flaxseed oil, MCT oil, and other omega-rich oils. Fat-soluble vitamins (A, D, E, K).
2. Herbal Extracts and Botanicals: Turmeric, garlic oil, saw palmetto, and other liquid or semi-solid extracts.
3. Cosmetic and Beauty Ingredients: Collagen, hyaluronic acid, and other nutraceuticals targeting skin, hair, and nail health.
4. Pharmaceutical Actives: Prescription drugs, over-the-counter medications, and other therapeutic compounds.
ADVANTAGES OF SOFTGELS
1.Enhanced Bioavailability: Softgels improve the absorption of lipid-soluble and poorly water-soluble ingredients, ensuring optimal efficacy.
2.Masking Taste and Odor: The gelatin shell effectively masks unpleasant tastes and odors, improving consumer compliance.
3.Precise Dosing: Softgels provide accurate and consistent dosing, reducing variability in active ingredient delivery.
4.Versatility: Suitable for a wide range of ingredients, including liquids, suspensions, and pastes.
5.Consumer Appeal: Softgels are easy to swallow, visually appealing, and perceived as high-quality by consumers.
6.Extended Shelf Life: The airtight seal of softgels protects sensitive ingredients from oxidation and degradation.
PRODUCT EXAMPLES
You can customize products with your own brand. Below are examples of our regular production.
- Astaxanthin oil Softgel
- Multi-vitamin B Softgel
- Coenzyme Q10 Softgel
- Omega 3-6-9 Softgel
- Cranberry Extract Softgel
- Saw Palmetto Extract Softgel
- Elderberry Extract Softgel
- Turmeric Extract Softgel
- Evening Primrose Oil Softgel
- Vitamin A Softgel
- Flax Seed Oil Softgel
- Vitamin D3 Softgel
- Garlic Oil Softgel
- Vitamin D3+Calcium Softgel
- Ginkgo Biloba Extract Softgel
- Vitamin D3+Vitamin K2 Softgel
- Ginseng Extract Softgel
- Vitamin E Softgel
- Green Tea Extract+CLA Softgel
- Vitamin K2(MK-7) Softgel
BULK FILLED SOFTGELS PRODUCTION
For bulk-filled softgels, the minimum order quantity (MOQ) is 100,000 units. This allows us to accommodate both small and large-scale production needs while maintaining consistent quality and efficiency.
PACK AND LABEL
All products are packed and labeled according to customer requirements. Our packing line technology can fill tablets into the following pack types:
Labels are produced by our print suppliers, using the latest digital printing technology. This offers our customers a multitude of options for label finishes such as embossing, foiling and varnishing.
Contact our expert team
Take your brand further with Kangnuo’s quality, experience, and efficiency. Talk to our team today and find out how partnering with us can drive the success of your business.