Nutrient Premixes
Manufacturing Process
The production of nutrient premixes involves a precise and controlled process to ensure uniformity and quality:
1.Raw Material Selection: High-quality vitamins, minerals, amino acids, and other functional ingredients are sourced and tested for purity and potency.
2.Weighing and Blending: Ingredients are accurately weighed according to the formulation and blended in a high-speed mixer to achieve a homogeneous mixture.
3.Sieving and Homogenization: The blend is passed through sieves to remove lumps and ensure particle size consistency, followed by further homogenization.
4.Quality Control: Samples are tested for nutrient content, uniformity, and stability to meet regulatory and customer specifications.
5.Packaging: The final premix is packaged in moisture-resistant, light-protective materials to maintain stability and shelf life.
Production Capacity
Capacity: Modern nutrient premix facilities can produce several tons of premixes per day.
Equipment: Includes high-speed mixers, sieves, homogenizers, and automated packaging systems.
Types and Sizes
Types:
Vitamin Premixes: Custom blends of vitamins (e.g., A, C, D, E, B-complex).
Mineral Premixes: Custom blends of minerals (e.g., calcium, magnesium, zinc, iron).
Combination Premixes: Blends of vitamins, minerals, and other functional ingredients (e.g., amino acids, probiotics).
Sizes:
Available in powder or granular form, with particle sizes tailored to specific applications (e.g., tableting, encapsulation, or direct mixing into food products).
Suitable Raw Materials
Vitamins: Water-soluble (e.g., B-complex, C) and fat-soluble (e.g., A, D, E, K) vitamins.
Minerals: Calcium carbonate, magnesium oxide, zinc sulfate, ferrous fumarate, etc.
Functional Ingredients: Amino acids (e.g., L-lysine, L-methionine), probiotics, plant extracts, and antioxidants.
Carriers: Maltodextrin, silicon dioxide, or other stabilizers to ensure uniform distribution and stability.
Advantages of Nutrient Premixes
1.Customization: Tailored formulations to meet specific nutritional requirements and regulatory standards.
2.Uniformity: Ensures even distribution of nutrients in the final product, enhancing consistency and efficacy.
3.Efficiency: Simplifies production processes by reducing the need to handle multiple raw materials individually.
4.Stability: Protects sensitive ingredients from degradation due to moisture, light, or heat.
5.Cost-Effectiveness: Reduces waste and optimizes raw material usage, lowering overall production costs.
6. Regulatory Compliance: Premixes are designed to meet global regulatory standards (e.g., BRCGS, HACCP, ISO).
Applications
Food and Beverages: Fortification of cereals, dairy products, beverages, and snacks.
Dietary Supplements: Used in tablets, capsules, gummies, and powders.
Animal Nutrition: Enhances feed formulations for livestock, poultry, and pets.
Contact our expert team
Take your brand further with Kangnuo’s quality, experience, and efficiency. Talk to our team today and find out how partnering with us can drive the success of your business.